Machineries

Rottler F54A boring machine


We have Rottler F54A boring machine which is a heavy duty machine, designed for large capacity machine work in repair shops. By the help of this machine, large sleeve cuts can be taken at high spindle RPMs and in many blocks, one pass sleeve cuts are possible to increase productivity. Programmable counter boring operations with this model eliminates guess work and provides added timesaving. This massive one piece stress relieved, precision machine base casting allows the fixturing of large diesel engine blocks. The F54A machines can also handle small jobs with optional cutter heads. The A models store programs in their memory for future use. It does everything except the machine doesn’t move from hole to hole. The A model will bore to the exact programmed depth centrally and move tool away from the cylinder wall and rapid to the upper start position, ready for the next operation. The F54A machines can also handle small jobs with optional cutter heads. The A models store programs in their memory for future use.

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AZ spa surfacing machine (SP 1300G)


AZ spa is the world leader in the production of crankshaft grinding machines for energy, locomo¬tive and marine field up to 12 meters length. We therefore use AZ surface grinder which is the most versatile surfacing machines covering a range from 1000mm to 2500mm. This machine can reach variable speed on the working head. This machine works with grinding wheel to resurface extremely hard work pieces.

Specifications of SP 1300G are:


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Table Surface – 1300 x 310 mm
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Surface to be ground – 1100 x 340 mm
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Maximum table stroke – 1300 mm
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Feeding speed - 0 - 4650 (hydraulic) mm
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Head revolving speed - 700-1400(optional 200-400) RPM
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Rapid head speed – 1000 mm./1'
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Maximum distance from wheel to table surface – 740 mm
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Distance between column guides to wheel axis – 260 mm
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Rapid wheel head speed motor power – 0,5 KW
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Electric pump motor power - ,12 KW

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Brake Lathe (Hunter BL505)


We use Hunter Model BL505 Brake Lathe which includes BL505 combination brake lathe, bench with backboard, chip tray, storage hooks and Standard HunterPro Accessory Kit (20-1690-1). Features 1" arbor with 200 lbs. weight capacity, three speeds (85, 110, 175 RPM), 6"-23" rotors capacity with a maximum width of 5 3/8" and a thickness of 2", 6"-28" drum capacity with a maximum width of 8" and an infinitely variable feed rate from .002 to .014 In/rev.

Key features at a glance:


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Instantly measures drum or rotor dimensions
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Helps technicians quickly determine total indicated run out
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Includes positive rake tooling
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Dial fast for rapid removal or slow for final surface finish
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Eliminates potential “crashing” of machine
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Prevents over tightening and mounting errors
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One-cut pass capable
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Durable negative rake tooling available as an option
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Adjustable lamps illuminate both sides of work piece
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Includes built-in deflector shield
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Calibrate drum and rotor procedures in seconds
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3 Prevents accidental removal of excess materia
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Large chip collection funnel keeps debris off the floor
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Rear backboard stores frequently-used adaptors within easy reach

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Rottler HP6A Honing machine


This advanced machine uses computer driven load sensing to control the diamond honing stones and provide an extremely consistent, extremely straight and very precise diameter cylinder bore. The consistency and precision are unmatched. The Rottler HP6A will allow us to provide the extreme precision and controlled surface finish required for racing and modern application engines. Cylindricity to .000. The Rottler HP6A with automatic feed, stroking, cross hatch control and computer load sensing can achieve these very stringent specifications. The end result is Horse Power, instant ring break in and longevity of the cylinder bore geometry. Rottler's HP6A offers versatility to hone Alusil, Lokasil or Silitec cylinders with special stones available from Rottler. These new materials are becoming quite common in many of the models of BMW, Mercendez, Porsche, and Audi. No need to change to oil like other processes. The Rottler process uses water base coolant saving you hours of change over time. The Rottler combination Roll over Fixture provides exceptionally fast set up and block roll over is simple for V Blocks 15°, 30°, and 45°. A bar thru the main line firmly holds the block on the cradle for rigid honing. their memory for future use.

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